Jigsaw,
Tape Measure,
Craft Knife,
Scalpel or Scissors,
Pencil.
Materials Needed
Some MDF,
Glue Stick,
Sandpaper.
Step 1 : Choose Font and Stencil
Once you have chosen your font and letters, print them and cut them out. Once done you can glue them to your MDF, or you may want to trace them onto the MDF with a pencil in case the jigsaw tears them.
Step 2 : Cut out your Stencils
By either screwing them down or clamping them to a surface, slowly take your time and cut around each letter. If you need to cut middle parts out, take a drill driver and a nice size wood bit, slightly bigger than your jigsaw blade and drill through. Now you can carefully cut the middle part out.
Step 3 : Sand Down
Once you have all your letters, sand them down until they're nice and smooth and look sharp.
Sikaflex EBT Adhesive (Box of 12) = £3.99 per tube
Sikaflex-EBT is a one part, gun grade triple purpose sealant, adhesive and filler of permanent elasticity. It is based on a special moisture cured polyurethane and suitable for internal and external use.